Progettazione , installazione e manutenzione di Impianti elettrici.
Manutenzione e assistenza di macchine e attrezzature.

Elimination of Compressed Air Leakages

Italian version

 

NEW service line of FPF Impianti

“Elimination of Compressed Air leakages”

 

WHY it is necessary to do it now?

1)    The energy costs and operational cost are growing constantly and this trend seems to continue.

2)    The losses of Compressed Air (CA) are not visible, but they compose a significant part of electrical energy consumption in an industrial site (4-7*% of total electrical energy cost).

3)    The service of CA leakages research and their elimination an expenses with a very short return of investment (ROI) which in most part of the case varies between 4-8 months** (for the more precise saving estimation please refer to the table on the next page).

 

WHY it is wise to do it with us?

1)    We offer a wide choice of services customized to the clients’ needs.

2)    We provided to our clients a measurable evidences (measured) of effective savings***.

3)    We leave to the clients a final report very detailed and user friendly that allows tracking progress of all found leakages elimination.

 

* - depends on cost of electrical energy and on the type of industry

** - done based on the “Standard” service package

*** - in case of available meters or by request as an option to any service package

 

CA consumption

Losses (20%)

Savings after the service (40%)

Service

Site "Dimension"

1000 m3/day

K€/year

K€/year

K€/year

Duration (days)

Cost (K€)

A

<15

<75

<15

<6

2

3

B

15-30

75-150

15-30

6-12

3

5

C

30-50

150-250

30-50

12-20

5

8

D

50-80

250-400

50-80

20-32

8

12

E

80-120

400-600

80-120

32-48

10

15

F

>120

>600

>120

>48

>10

>15

Cost of electrical energy, €/kWh

0.15

Operation mode (working days per year)

270

 

Attention! All the data in the table above are approximate and based on statistical data and proved by our experience. To be able to execute more precise calculation you are kindly invited to fill in the questionnaire available HERE.

 

What do we offer? For your convenience our specialists have developed different “preset service packages” aimed to satisfy better the needs of clients with different maintenance approaches.

 

·        Package “LIGHT” – includes the following activities:

- Research of AC leakages with ultrasonic acoustic detector

- Identification of leakages with dedicated tags

- Classification of leakages by their dimensions (5 categories) and by repair complexity (4 categories)

- Preparation of the final report, precise and user friendly, that contains also the calculations of energy savings, the leakages tracking on manufacturing floor (with the photos in the field) and recommendations for A,B,C criticality leakages.

 

In which situations the package “LIGHT” is suggested: if you have a strong and consistent maintenance structure at your organization (people and skills) to organize the leakages repair in an autonomous way using the final report released after our service. To obtain maximum saving it is necessary to organize a repair of all A,B,C criticality leakages next.

 

·        Package “STANDARD” – includes the following activities:

-  All the ones described in the package “Light”

-  Repair of all leakages of A criticality

 

In which situations the package “STANDARD” is suggested: if you DON’T have a strong and consistent maintenance structure at your organization (people and skills) to organize the leakages repair in an autonomous way using the final report OR if you prefer to star to gain savings directly after the service completion. To obtain maximum saving it is necessary to organize a repair B,C criticality leaks as a next step.

 

·        Package “SILVER” – includes the following activities:

-  All the ones described in the package “Standard”

-  Repair of all leakages of A,B and C

 

In which situations the package “SILVER” is suggested: if you DON’T have a strong and consistent maintenance structure at your organization (people and skills) to organize the leakages repair in an autonomous way using our final report AND if you prefer to gain maximum reasonable saving. This package is split in two steps: 1) the research (package “Standard”); b) elimination of leaks following the final report (usually is planned 2-4 weeks after the 1st part).

 

·        Package “GOLD” – includes the following activities:

-   TREE-year service contract customized in the best way for the client’s needs (may be composed from different packages: LIGHT, STANDARD, SILVER or their mix)

 

In which situations the package “GOLD” is suggested: if you DON’T have a strong and consistent maintenance structure at your organization (people and skills) to organize the leakages repair in an autonomous way AND if your maintenance approach for Compressed Air systems is EXTERNAL in the mid-term prospective.

 

·        Package “PLATINUM”– includes the following activities:

-  FIVE-year service contract customized in the best way for the client’s needs (may be composed from different packages: LIGHT, STANDARD, SILVER or their mix)

 

In which situations the package “GOLD” is suggested: if you DON’T have a strong and consistent maintenance structure at your organization (people and skills) to organize the leakages repair in an autonomous way AND if your maintenance approach for Compressed Air systems is EXTERNAL in the long-term prospective.

 

·        Consulting package “BEST PRACTICE”– includes the following activities:

-  Execution of one service at the client’s site (STANDARD or SILVER) in cooperation with internal maintenance specialists

-  Consulting for the best maintenance approach for the Compressed Air distribution system (tools, methods, periodicity)

-  Assistance with revision of existent maintenance plans for implementation of “CA Leakage free” environment

-  Assistance with selection and purchasing of the tool for CA leakages research

-  Training for the client’s maintenance personnel for utilization of this tool

 

In which situations this package is suggested: if you DON’T have a strong and consistent maintenance structure at your organization (people and skills) to organize the leakages repair in an autonomous way AND if your maintenance approach for Compressed Air systems is INTERNAL in the long-term prospective.

 

·        Additional service options:

-     Measurement of Compressed Air consumption (daily, weekly, monthly profiles).

-      Measurement CA compressors el.energy consumptions (daily, weekly, monthly profiles)

 

Make your company more competitive!

 

Fotogallery Impianti

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Impianti Panzavolta s.r.l. Via F. Santi, 6 (Zona Bassette) 48123 Ravenna Tel. 0544-451333 Fax 0544-451752 P.IVA 02059340394
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